FMCFabricating Machinery CorpMachinery Consultants, Inc.

Supermill

B&K Supermill - customizeable roll former

B&K's revolutionary Supermill represents a productivity breakthrough for manufacturers of structural and drywall stud and track products. The Supermill's technological advantages over all other steel framing roll forming systems include the following (click the links for more information):

Supermill ModelProduct ApplicationMaterial ThicknessWeb WidthLeg HeightFloor SpaceLine Speed
3TSR Structural
Light Structural
Drywall Studs & Tracks
0.015" to 0.105"
(0.38 to 2.7mm)
2.5" to 14"
(63.5 to 356mm)
1.0" to 3.0"
(25 to 76mm)
173" X 431"
(4394 X 10947mm)
(no runout table)
up to 300FPM
(90MPM)
2DWR Drywall
Light Structural
0.015" to 0.048"
(0.38 to 1.2mm)
1.625" to 8"
(41 to 203mm)
1.0" Track
to
1.25" Stud
(25 to 31.8mm)
123" x 352"
(3124 x 8941mm)
(no runout table)
Up to 500FPM
(150MPM)
2DWR Plus Drywall
Light Structural
0.015" to 0.048"
(0.38 to 1.2mm)
1.625" to 8"
(41 to 203mm)
1.0" Track
to
2.00" Stud
(25 to 50mm)
123" x 352"
(3124 x 8941mm)
(no runout table)
Up to 500FPM
(150MPM)
The Supermill roll former can changeover material gauge and product size in two
				 			minutes via pushbutton adjustment

Supermill's patented gauge adjust system lets you change from making 25 gauge drywall studs to 12 gauge floor joists in minutes. No manual adjustments needed at all!

Web width, leg height, and return all adjust to preset values that you store by part number in operation station.

The Supermill roll formers patented gauge adjustment technology insures no
				 			air-bending of the product for the full material range.

One set of fixed roll tooling makes all the standard profiles of the Supermill's entire product range.

There's never a need to shim or change rolls when changing between products.

The Supermill push-button operation requires minimal operator experience
				 			to run the most productive stud and track roll forming system in the industry.

Inexperienced operators easily set up and run perfect parts. Enter web, leg and return dimensions on the touchscreen and Supermill automatically adjusts to the correct settings.

The Supermill's rotary punch and shear technology enables the fastest production
				 			speeds in the industry for metal stud and track roll forming
  • 3TSR Up to 300 FPM (90 MPM)
  • 2DWR Up to 500 FPM (150 MPM)
  • 2DWR-Plus Up to 500 FPM (150 MPM)

3TSR

The B&K 3TSR Supermill is a production metal roll forming system for
									structural and drywall stud and track with the fastest changeover in
									the industry

2DWR

The B&K 2DWR Supermill is the world's fastest production metal
									roll forming system for drywall and light structural stud and track

2DWR Plus

The B&K 2DWR Supermill is the world's fastest production metal
									roll forming system for drywall and light structural stud and track
									with variable flange height capability